Delta Air Lines and the FBI have launched an urgent investigation after needles were found in turkey sandwiches served aboard four flights from Amsterdam, injuring a passenger.

The airline said what appeared to be sewing needles were found in five sandwiches on Sunday. One passenger on a flight to Minneapolis was injured, but the passenger declined medical attention, said Delta spokeswoman Kristin Baur. The other needles were on two flights to Atlanta and one to Seattle.

The FBI's Atlanta office had opened a criminal investigation into the matter, the agency said.

Ms Baur said flight attendants stopped serving the sandwiches as soon as the needle was discovered. Messages went out to other flights en route from Amsterdam, where the sandwiches had been prepared by a catering company. Another sandwich served on the Minneapolis-bound flight also had a needle, she said.

After the needles were found, passengers were served pizza instead.

Ms Baur said security for the airline's meal production had been increased and it was using more pre-packaged food while the investigation continued.

"Delta is taking this matter extremely seriously and is co-operating with local and federal authorities who are investigating the incident. Delta has taken immediate action with our in-flight caterer at Amsterdam to ensure the safety and quality of the food we provide onboard our aircraft," the airline said.

The sandwiches were made in the Amsterdam kitchen of catering company Gate Gourmet, and were to be served to business class passengers on Delta flights.

Gate Gourmet spokeswoman Christina Ulosevich said the company had received no reports of similar incidents on any of the other airlines it serves out of Amsterdam.

She said the company did not yet know how the needles got into the sandwiches.

Gate Gourmet issued a statement saying: "We take this matter very seriously and we have launched our own full-scale investigation."

It also said it was "heightening our already stringent safety and security procedures, to prevent any recurrence".

Sign up to our free newsletters

Get the best updates straight to your inbox:
Please select at least one mailing list.

You can unsubscribe at any time by clicking the link in the footer of our emails. We use Mailchimp as our marketing platform. By subscribing, you acknowledge that your information will be transferred to Mailchimp for processing.